Automatic Offline Jogging Station
Customer Benefits
- Fully automated shaking process and formation of cutting sheets
- Supply of shaken cutting sheets to multiple cutting machines
- Shaking independent of cutting for high productivity
- Reduction in labor costs
- Minimal setup times / easy operation
Optimal applications
- For 2-shift operations or more
- Can also be operated by printing / logistics staff
- For medium to large print runs
- Improved flatness by stacking the cut sheets on air boards
Process Description
The plant operator loads the BASA-Evo shaking machine. The partial layers are automatically separated (optionally counted), broken up, and shaken. The machine processes the entire pallet fully automatically into layers with precise edges at a preset height (optionally with a specified number of sheets). Shaking duration/frequency, air supply, etc., can be individually adjusted to the product.
An integrated unloading slide transfers the perfectly shaken, aligned, and compressed layers to the downstream cardboard inserter, where, if necessary, the cut layer is positioned on a size-matched piece of cardboard.
The transport gripper integrated into the arm of the BA 3 Z unloader retrieves the cutting layer placed on a cardboard sheet from the cardboard inserter and deposits it fully automatically onto a pallet via the unloader table.
Optionally, the board inserter on the unloader can place an air board after each deposited cutting layer to separate them from one another.
These can then be picked up and separated again using the BLL air board lift.
Components (from right to left): BASA Evolution | Cardboard inserter with alignment table | BA 3 Z unloader with board inserter
Technical Specifications
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BASA evolution Automatic Shaker
- Min. sheet size: 400 x 600 mm
- Max. sheet size: 770 x 1,070 mm
- Capacity: up to 25,000 sheets per hour
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Cardboard Inserts
- Min. cardboard size: 400 x 600 mm
- Max. cardboard size: 770 x 1,070 mm
- Magazine capacity: approx. 230 mm
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Unloader BA 3
- Min. sheet size: 400 x 600 mm*
- Max. sheet size: 770 x 1,070 mm
- Pallet dimensions: 1,145 x 985 mm
- Magazine capacity: 1,260mm (including pallet)
* The stack must be inherently stable.
